Coatings and Linings Engineering Services

Whether new or rehabilitation design, CPI helps our customers assure long equipment and structure life by recommending the correct coating or lining system. And when failures occur prior to CPI's involvement, we help determine the cause of failure and apply that knowledge to improve design, operation or maintenance. CPI provides a wide array of services encompassing virtually all structures, equipment, exposure conditions and substrates.


Consulting:


Failure Analysis:

  • Coating Failure Root Cause Determination
  • Recommendations For Remedial Repairs
  • Expert Testimony
  • Staff publications

Project Management:

  • Scheduling
  • Quality Assurance Programs
  • Submittal Reviews
  • Change Order Reviews

Quality Control and Inspections:

  • NACE, SSPC, ACI, ICRI, and ASNT Trained and Certified Staff
  • Highly Experienced Field Personnel
  • Available Throughout North America
  • Full, Part Time or Periodic (Hold Point) Inspections
  • State of the Art Testing Equipment
  • Testing and Inspections performed in accordance with all applicable ASTM, ANSI, AWWA, NACE, NAPF, SSPC, ACI, and ICRI Standards and Practices
  • Field Testing and Laboratory Results Consultations

CPI in co-operation with Corrosion Testing Laboratories, Inc (CTL) offers innovative accelerated testing for coatings used in aggressive Wastwater Service

CPI provides specifications for CTL to perform innovative test methods for the rapid evaluation of coatings and linings performance under severe wastewater exposure conditions. The test method includes coating panel exposure to municipal sewer acidic gases, sodium chloride, and sulfuric acid at elevated temperatures. Coated steel and concrete panels are exposed for 10, 20 and 28 days. At each interval, the coatings are evaluated using Electrochemical Impedance Spectroscopy (EIS) to assess the extent of coating film permeation. Additionally, physical examination, adhesion testing, and physical property testing are performed on coated steel and concrete coupons, along with free film coupons, to further evaluate coating performance. This test method (originally developed by Tnemec Company, CPI, and others) has been shown to provide very useful performance data for the successful development and selection of protective coatings and linings for aggressive wastewater headspace environments. Several of the major worldwide coating manufacturers have contracted with CPI to provide consulting services for these testing methods.

Industries

Service Areas

  • Corrosion and Materials Engineering
    • Corrosion Control/Protection Design
    • Corrosion Analysis and Material Selection Consulting
    • Failure Analysis - Mode and Root Cause Analysis
    • Cathodic Protection System Design and Evaluation
  • Structural and Mechanical Rehabilitation Services
    • Structural Design Engineering
    • Mechanical Design Engineering
    • Condition Assessment Evaluations
    • Structural Evaluation and Analysis
    • Shop and Field QC Inspection and Support
  • Mechanical Integrity and Inspection Design Services
    • Pressure Vessel and Tank Program Development and Implementation
    • Systematic Inspection Design (SID)
    • Risk-Based Inspection
    • Integrity Evaluation and Analysis
    • Fitness-for-Service Evaluations
    • Welding Consulting and Inspection
  • Coatings and Linings Engineering
    • Consulting
    • Failure Analysis
    • Project Management
    • Quality Control and Inspections
  • Project and Quality Management Services
    • Cost Estimating Services for all Construction Disciplines
    • Project Management Services, Including Planning, Scheduling, and Project Controls
    • Quality Control Inspection and Testing Services
    • Quality Assurance Program Development for New and Rehabilitation Construction
    • Quality Assurance Program Auditing and Oversight Services
  • Training Services
    • Alloy Selection for Corrosive Environments
    • Solving Corrosion and Materials Problems for Plant Engineers
    • Welding Essentials for Plant Engineers
    • Brick and Tile-Lined Equipment Inspection and Repair
    • FRP Essentials for Pulp and Paper Mills
    • Concrete Restoration and Protection
    • Quality Assurance for Capital Projects

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